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on large and/or structural composite parts!

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Use of large and/or structural composite parts
in YOUR Application!

Polyurethane Pultrusion

Our Expert...
Dr. John Hayes, Polyurethane Pultrusion Expert for PU Composites

Dr. John Hayes, doctorate in Organic Synthesis from University of Delaware in 1986, joined Bayer in 2000. Since 2004 he has beeb working on polyurethane composites and currently manages programs for Polyurethane Pultrusion.

Discuss with Dr. John Hayes our Polyurethane Pultrusion Expert for PU Composites now!

Make it greener & more cost effective...

When it comes to large and structural parts, demand for actual standards is always increasing.

As an alternative to unsaturated polyester & epoxy resins, Baydur® PUL 2500 a two components system developed for polyurethane pultrusion provides high performance combined with styrene and solvent-free environment.

Tailor-made solutions are available depending on your needs for fiber-reinforced structural parts, semi-finished or finished products. As example, Blendur® a casting and impregnating system enables to obtain other requirements such as reaching a large range of high temperatures.

What do you Need?

To learn how to benefit from the new Baydur® PUL 2500 Blendur® system, click on your need...

Benefit from cost savings Benefit from design freedom Benefit from safer process
Benefit from higher quality for your parts Benefit from a high temperature range

How can we help you?

COST SAVINGS


 Elimination of mats
 Lighter and more economical profiles due to strength enhancement
 Increased polyurethane pultrusion productivity potential through high line speed

Figure 1: Composite parts made with polyurethane instead of polyester



DESIGN FREEDOM

  Wide range of roving, mat and veil available
  High fiber volume fraction allowed



STYRENE & SOLVENT FREE

  Higher level of safety
  Low VOC emissions
  Ecological advantages

QUALITY PARTS

  Mechanical properties:
  Improved impact properties (specific strength)
  Enhanced stiffness
  Dimensional stability under increased speed & temperature changes
  Good fiber-bonding resin
  Dimensional stability under increased speed & temperature changes

  Aesthetics:

  Excellent surface finish as illustrates in Figure 2
  Good wet-out on large thick parts with mats

  End-use properties:

  Ease of fastener attachment (Figure 3)

Figure 2: Surface finish of PU composite processed via pultrusion

Figure 3: Ease of fastener attachment: no splitting seen with PU

HIGH TEMPERATURE RANGE

  Resin formulated to support a wide range of temperature
  High heat resistance up to 240°C
  Inherent flame retardancy
  Variable pot life

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